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Completion of Development of Robotics Systems for Inspecting Unpiggable Transmission Pipelines

Overview

Fast Facts

Project No. 353
Contract No. DTPH56-10-T-000008
Research Award Recipient Northeast Gas Association 20 Waterview Boulevard, 4th Floor Parsippany, NJ 07054
AOR Robert Burrough
Researcher Contact Info Daphne D'Zurko, 973.265.1900x200/973.263.0919/ddzurko@northeastgas.org George Vradis, 516.298.8427/973.263.0919/gvradis@northeastgas.org
Peer Review Very Effective
Peer Review Very Effective

Technology and Commercialization

Technology Demonstrated Yes
Commercialized (in whole/part) Yes
Commercial Partner Pipetel Technologies 1 (855) PIPETEL (747-3835) http://www.pipetelone.com/
Net Improvement This work led to the commercial deployment and deployment of the first ever robotic inspection platform (Explorer) and integrated Magnetic Flux Leakage sensor capable of internal unpiggable gas pipeline inspection through many internal obstructions including plug valves. Explorer is an untethered, modular, remotely controllable, self-powered inspection robot for the visual and nondestructive inspection of 20" and 26" natural gas transmission and distribution system pipelines.

Financial and Status Data

Project Status Closed
Start Fiscal Year 2010 (09/30/2010)
End Fiscal Year 2013 (12/31/2012)
PHMSA $$ Budgeted $1,708,831.00

Main Objective

The main objective is to complete the development of the Explorer II and TIGRE robotics systems for inspecting unpiggable transmission pipelines. In response to the field demonstration program that industry and DOT/PHMSA have with the commercial partner, design enhancements and additional demonstrations have been identified as needing R & D funding support by industry and government to ensure timely introduction of a reliable and economically-viable and unique product for addressing unpiggable pipelines. The work will complete the development and field demonstrations of these two systems and allow for successful commercialization.

Public Abstract

The completion of a research, development and demonstration effort that was initiated in 2001 for the development of two robotic systems for the in-line, live inspection of unpiggable transmission natural gas pipelines, supported by PHMSA/DoT since 2004. Two robotic platforms have been developed: (a) Explorer II, which carries a remote field eddy current (RFEC) sensor for the inspection of 6" and 8" unpiggable pipelines, and (b) TIGRE, which carries a magnetic flux leakage (MFL) sensor for the inspection of 20" to 26" unpiggable pipelines. The work will allow certain design enhancements for Explorer II, identified through the field demonstrations that the systems underwent, as well as the development of commercial grade defect sizing algorithms for the RFEC sensor. The work will also complete the development of the TIGRE system and will carry out a series of field demonstrations in dead and live pipelines that will bring it to the point of commercial deployment. This work will be conducted by a team consisting of NYSEARCH/NGA and Invodane Engineering (IE), the commercializer of this technology.

Relevant Files & Links

Final Report

NYSEARCH-DoT- robotics-final-report -PUBLIC-022013.pdf

NYSEARCH-DoT-_robotics-final-report_-PUBLIC-022013.pdf

Technology Demonstration Reports