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Non-destructive Toughness Measurement

Overview

Fast Facts

Project No. 1040
Contract No. 693JK32410008POTA
Research Award Recipient Gas Technology Institute dba GTI Energy 1700 South Mount Prospect Road Des Plaines, IL 60018-1804
AOR/TTI Andrea Ceartin Roberto Aleman
Researcher Contact Info Ernest Lever 847-544-3415 elever@gti.energy

Technology and Commercialization

Technology Demonstrated TBD
Commercialized (in whole/part) TBD
Commercial Partner Empty Value
Net Improvement Empty Value

Financial and Status Data

Project Status Active
Start Fiscal Year 2024 (09/30/2024)
End Fiscal Year 2028 (10/02/2027)
PHMSA $$ Budgeted $706,648.00

Main Objective

The project will develop a comprehensive database of mechanical characteristics of close to one hundred pipelines steels available to the project. The data will include instrumented Charpy v-notch dynamic toughness test data for the steels where the full S-curve will be developed for steels conditioned in air, methane, and methane/hydrogen blends. This database will be made available to the providers of non-destructive evaluation testing and is based toughness predictions to refine the prediction models.

Public Abstract

Project Description: The proposed project will evaluate several available non-destructive methods for estimating pipeline toughness. These techniques include surface indentation and correlations from inline inspection (ILI) data.

Anticipated Results: The project will develop a comprehensive database of mechanical characteristics of close to one hundred pipelines steels available to the project. The data will include instrumented Charpy v-notch dynamic toughness (Charpy) test data for the steels where the full S-curve will be developed for steels conditioned in air, methane, and methane/hydrogen blends. This database will be made available to the providers of non-destructive evaluation (NDE) testing and is based toughness predictions to refine the prediction models. In addition to this material properties database, the project will deliver a comprehensive evaluation of potential technologies based on a literature review, as well as an assessment of the strengths and weaknesses of the indentation techniques evaluated in the laboratory and the field (in the ditch). The project will also deliver the operational tasks necessary to implement the technologies evaluated in pipeline operations.

Potential Impact on Safety: More accurate prediction of pipeline steel toughness will enhance fitness for service (FFS) assessments of steel pipelines. This increased prediction accuracy will also enhance pipeline safety through more accurate determination of the limit of the state of the pipeline, given a defect known to exist in the pipelines.

Relevant Files & Links

Quarterly/Annual Status Reports

1st Quarterly Status Report - Public Page

693JK32410008POTA_QuarterlyReport_External_Q1_rv1.pdf

2nd Quarterly Status Report - Public Page

693JK32410008POTA_QuarterlyReport_External_Q2_RV1.pdf