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The objective of Phase I is to formulate a preliminary assessment of whether Integran's knowledge of tubing repair can be applied to the large-diameter gas transmission pipe geometries and failure scenarios that are of specific interest to the DoT.
This proposal describes a new application of an existing technology as a novel crack arrestor tool for high-strength pipelines. The full-encirclement crack arrestor would comprise a thin layer or "sleeve" of electrodeposited nanocrystalline material applied to the outside of the pipe either in the coating mill during fabrication or in the field during or following construction e.g. applied to localized regions known to be prone to failure, retrofitted, etc. Mill application would be performed during the coating stage, after surface preparation and before application of the mainline coating. A third option would see the nanomaterial applied as a patch to the cracked region of the pipe in order to utilize the "crack filling" characteristic of the process. In this instance, one would profit from the fact that the crack arresting layer is applied by a "wet chemistry" process that permits the deposition of high strength nanometal Into the crack opening, thereby achieving a bridging effect and minimizing the propagation of the crack. In other words, options exist for either sleeving before or immediately after initial pipe laying, or for more localized in-situ crack bridging / structural reinforcement after pipe degradation has already begun to occur.
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