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Significant Pipeline Incidents By Cause

This report is a sub-report of the PHMSA Significant Pipeline Incidents report. As such, it represents Significant Incidents (A) only over the time period and pipeline system specified.

The data source for this table is the PHMSA Flagged Incident File. (1)

More Pipeline Incidents and Mileage Reports are available.

National All Pipeline Systems: Significant Incident Details: 2009
Reported Cause of Incident (B) Number (C) % Fatalities Injuries Property Damage (D) (E) % of Property Damage
CORROSION
EXTERNAL CORROSION 21 7.6% 0 0 $14,208,432 8.2%
INTERNAL CORROSION 23 8.3% 0 0 $10,511,384 6.0%
Sub Total 44 16.0% 0 0 $24,719,817 14.3%
EXCAVATION DAMAGE
OPERATOR/CONTRACTOR EXCAVATION DAMAGE 6 2.1% 0 0 $821,018 0.4%
THIRD PARTY EXCAVATION DAMAGE 34 12.3% 1 7 $12,127,392 7.0%
Sub Total 40 14.5% 1 7 $12,948,411 7.5%
INCORRECT OPERATION
UNSPECIFIED INCORRECT OPERATION 20 7.2% 4 10 $10,660,675 6.1%
Sub Total 20 7.2% 4 10 $10,660,675 6.1%
MAT'L/WELD/EQUIP FAILURE
ENVIRONMENTAL CRACKING-RELATED 3 1.0% 0 3 $4,159,065 2.4%
BODY OF PIPE 6 2.1% 0 0 $13,356,350 7.7%
PIPE SEAM 5 1.8% 0 0 $1,646,037 0.9%
BUTT WELD 9 3.2% 0 0 $12,102,494 7.0%
FILLET WELD 3 1.0% 0 0 $859,078 0.5%
JOINT/FITTING/COMPONENT 15 5.4% 0 2 $5,174,925 3.0%
MALFUNCTION OF CONTROL/RELIEF EQUIPMENT 11 4.0% 0 0 $3,349,830 1.9%
THREADED CONNECTION/COUPLING FAILURE 10 3.6% 0 0 $2,207,031 1.2%
NON-THREADED CONNECTION FAILURE 12 4.3% 0 1 $2,379,737 1.3%
Sub Total 74 26.9% 0 6 $45,234,552 26.2%
NATURAL FORCE DAMAGE
EARTH MOVEMENT 9 3.2% 1 4 $4,540,785 2.6%
HEAVY RAINS/FLOODS 8 2.9% 0 0 $11,252,870 6.5%
LIGHTNING 3 1.0% 0 0 $3,611,988 2.0%
TEMPERATURE 4 1.4% 0 2 $1,826,383 1.0%
HIGH WINDS 2 0.7% 0 0 $11,172,070 6.4%
Sub Total 26 9.4% 1 6 $32,404,097 18.7%
OTHER OUTSIDE FORCE DAMAGE
FIRE/EXPLOSION AS PRIMARY CAUSE 4 1.4% 0 2 $7,315,784 4.2%
VEHICLE NOT ENGAGED IN EXCAVATION 25 9.0% 5 17 $9,251,411 5.3%
PREVIOUS MECHANICAL DAMAGE 1 0.3% 0 0 $88,946 0.0%
INTENTIONAL DAMAGE 4 1.4% 0 1 $2,361,243 1.3%
Sub Total 34 12.3% 5 20 $19,017,386 11.0%
ALL OTHER CAUSES
MISCELLANEOUS CAUSE 23 8.3% 1 7 $14,127,629 8.1%
UNKNOWN CAUSE 14 5.0% 1 6 $13,516,995 7.8%
Sub Total 37 13.4% 2 13 $27,644,624 16.0%
Totals 275 100.0% 13 62 $172,629,565 100.0%
National, All Pipeline Systems, 2009
National Hazardous Liquid: Significant Incident Details: 2009
Reported Cause of Incident (B) Number % Fatalities Injuries Property Damage (D) (E) % of Property Damage
CORROSION
EXTERNAL CORROSION 15 13.7% 0 0 $10,616,138 14.4%
INTERNAL CORROSION 8 7.3% 0 0 $2,766,333 3.7%
Sub Total 23 21.1% 0 0 $13,382,471 18.2%
EXCAVATION DAMAGE
OPERATOR/CONTRACTOR EXCAVATION DAMAGE 4 3.6% 0 0 $622,126 0.8%
THIRD PARTY EXCAVATION DAMAGE 12 11.0% 0 0 $4,026,272 5.4%
Sub Total 16 14.6% 0 0 $4,648,399 6.3%
INCORRECT OPERATION
UNSPECIFIED INCORRECT OPERATION 14 12.8% 4 3 $10,342,310 14.1%
Sub Total 14 12.8% 4 3 $10,342,310 14.1%
MAT'L/WELD/EQUIP FAILURE
ENVIRONMENTAL CRACKING-RELATED 1 0.9% 0 0 $2,883,756 3.9%
BODY OF PIPE 4 3.6% 0 0 $10,544,524 14.3%
PIPE SEAM 3 2.7% 0 0 $1,242,842 1.6%
BUTT WELD 3 2.7% 0 0 $1,200,582 1.6%
FILLET WELD 2 1.8% 0 0 $740,047 1.0%
JOINT/FITTING/COMPONENT 7 6.4% 0 0 $1,461,644 1.9%
MALFUNCTION OF CONTROL/RELIEF EQUIPMENT 3 2.7% 0 0 $748,900 1.0%
THREADED CONNECTION/COUPLING FAILURE 5 4.5% 0 0 $1,518,245 2.0%
NON-THREADED CONNECTION FAILURE 10 9.1% 0 0 $2,071,963 2.8%
Sub Total 38 34.8% 0 0 $22,412,507 30.5%
NATURAL FORCE DAMAGE
EARTH MOVEMENT 1 0.9% 0 0 $133,648 0.1%
HEAVY RAINS/FLOODS 2 1.8% 0 0 $4,929,856 6.7%
LIGHTNING 2 1.8% 0 0 $3,368,542 4.5%
TEMPERATURE 2 1.8% 0 0 $336,016 0.4%
HIGH WINDS 2 1.8% 0 0 $11,172,070 15.2%
Sub Total 9 8.2% 0 0 $19,940,133 27.1%
OTHER OUTSIDE FORCE DAMAGE
FIRE/EXPLOSION AS PRIMARY CAUSE 1 0.9% 0 0 $169,910 0.2%
INTENTIONAL DAMAGE 1 0.9% 0 1 $1,324,384 1.8%
Sub Total 2 1.8% 0 1 $1,494,294 2.0%
ALL OTHER CAUSES
MISCELLANEOUS CAUSE 6 5.5% 0 0 $882,112 1.2%
UNKNOWN CAUSE 1 0.9% 0 0 $260,316 0.3%
Sub Total 7 6.4% 0 0 $1,142,428 1.5%
Totals 109 100.0% 4 4 $73,362,546 100.0%
National, Hazardous Liquid, 2009
National Hazardous Liquid Onshore: Significant Incident Details: 2009
Reported Cause of Incident (B) Number % Fatalities Injuries Property Damage (D) (E) % of Property Damage
CORROSION
EXTERNAL CORROSION 13 11.9% 0 0 $10,375,605 14.1%
INTERNAL CORROSION 8 7.3% 0 0 $2,766,333 3.7%
Sub Total 21 19.2% 0 0 $13,141,939 17.9%
EXCAVATION DAMAGE
OPERATOR/CONTRACTOR EXCAVATION DAMAGE 4 3.6% 0 0 $622,126 0.8%
THIRD PARTY EXCAVATION DAMAGE 12 11.0% 0 0 $4,026,272 5.4%
Sub Total 16 14.6% 0 0 $4,648,399 6.3%
INCORRECT OPERATION
UNSPECIFIED INCORRECT OPERATION 14 12.8% 4 3 $10,342,310 14.1%
Sub Total 14 12.8% 4 3 $10,342,310 14.1%
MAT'L/WELD/EQUIP FAILURE
ENVIRONMENTAL CRACKING-RELATED 1 0.9% 0 0 $2,883,756 3.9%
BODY OF PIPE 4 3.6% 0 0 $10,544,524 14.3%
PIPE SEAM 3 2.7% 0 0 $1,242,842 1.6%
BUTT WELD 3 2.7% 0 0 $1,200,582 1.6%
FILLET WELD 2 1.8% 0 0 $740,047 1.0%
JOINT/FITTING/COMPONENT 7 6.4% 0 0 $1,461,644 1.9%
MALFUNCTION OF CONTROL/RELIEF EQUIPMENT 3 2.7% 0 0 $748,900 1.0%
THREADED CONNECTION/COUPLING FAILURE 5 4.5% 0 0 $1,518,245 2.0%
NON-THREADED CONNECTION FAILURE 10 9.1% 0 0 $2,071,963 2.8%
Sub Total 38 34.8% 0 0 $22,412,507 30.5%
NATURAL FORCE DAMAGE
EARTH MOVEMENT 1 0.9% 0 0 $133,648 0.1%
HEAVY RAINS/FLOODS 2 1.8% 0 0 $4,929,856 6.7%
LIGHTNING 2 1.8% 0 0 $3,368,542 4.5%
TEMPERATURE 2 1.8% 0 0 $336,016 0.4%
HIGH WINDS 1 0.9% 0 0 $6,591 0.0%
Sub Total 8 7.3% 0 0 $8,774,654 11.9%
OTHER OUTSIDE FORCE DAMAGE
FIRE/EXPLOSION AS PRIMARY CAUSE 1 0.9% 0 0 $169,910 0.2%
INTENTIONAL DAMAGE 1 0.9% 0 1 $1,324,384 1.8%
Sub Total 2 1.8% 0 1 $1,494,294 2.0%
ALL OTHER CAUSES
MISCELLANEOUS CAUSE 6 5.5% 0 0 $882,112 1.2%
UNKNOWN CAUSE 1 0.9% 0 0 $260,316 0.3%
Sub Total 7 6.4% 0 0 $1,142,428 1.5%
Totals 106 97.2% 4 4 $61,956,534 84.4%
National, Hazardous Liquid Onshore, 2009
National Hazardous Liquid Offshore: Significant Incident Details: 2009
Reported Cause of Incident (B) Number % Fatalities Injuries Property Damage (D) (E) % of Property Damage
CORROSION
EXTERNAL CORROSION 2 1.8% 0 0 $240,532 0.3%
Sub Total 2 1.8% 0 0 $240,532 0.3%
NATURAL FORCE DAMAGE
HIGH WINDS 1 0.9% 0 0 $11,165,479 15.2%
Sub Total 1 0.9% 0 0 $11,165,479 15.2%
Totals 3 2.7% 0 0 $11,406,011 15.5%
National, Hazardous Liquid Offshore, 2009
National Gas Transmission: Significant Incident Details: 2009
Reported Cause of Incident (B) Number % Fatalities Injuries Property Damage (D) (E) % of Property Damage
CORROSION
EXTERNAL CORROSION 5 6.8% 0 0 $3,092,116 5.5%
INTERNAL CORROSION 7 9.5% 0 0 $3,446,954 6.1%
Sub Total 12 16.4% 0 0 $6,539,070 11.7%
EXCAVATION DAMAGE
THIRD PARTY EXCAVATION DAMAGE 5 6.8% 0 0 $3,864,364 6.9%
Sub Total 5 6.8% 0 0 $3,864,364 6.9%
INCORRECT OPERATION
UNSPECIFIED INCORRECT OPERATION 1 1.3% 0 1 $1,041 0.0%
Sub Total 1 1.3% 0 1 $1,041 0.0%
MAT'L/WELD/EQUIP FAILURE
ENVIRONMENTAL CRACKING-RELATED 2 2.7% 0 3 $1,275,308 2.2%
BODY OF PIPE 2 2.7% 0 0 $2,811,826 5.0%
PIPE SEAM 2 2.7% 0 0 $403,194 0.7%
BUTT WELD 6 8.2% 0 0 $10,901,912 19.5%
FILLET WELD 1 1.3% 0 0 $119,031 0.2%
JOINT/FITTING/COMPONENT 2 2.7% 0 0 $573,452 1.0%
MALFUNCTION OF CONTROL/RELIEF EQUIPMENT 6 8.2% 0 0 $1,107,083 1.9%
THREADED CONNECTION/COUPLING FAILURE 4 5.4% 0 0 $480,095 0.8%
Sub Total 25 34.2% 0 3 $17,671,906 31.6%
NATURAL FORCE DAMAGE
EARTH MOVEMENT 2 2.7% 0 0 $1,101,838 1.9%
HEAVY RAINS/FLOODS 5 6.8% 0 0 $5,281,749 9.4%
LIGHTNING 1 1.3% 0 0 $243,445 0.4%
Sub Total 8 10.9% 0 0 $6,627,034 11.8%
OTHER OUTSIDE FORCE DAMAGE
FIRE/EXPLOSION AS PRIMARY CAUSE 3 4.1% 0 2 $7,145,874 12.8%
VEHICLE NOT ENGAGED IN EXCAVATION 7 9.5% 0 1 $4,913,400 8.8%
PREVIOUS MECHANICAL DAMAGE 1 1.3% 0 0 $88,946 0.1%
Sub Total 11 15.0% 0 3 $12,148,221 21.7%
ALL OTHER CAUSES
MISCELLANEOUS CAUSE 10 13.7% 0 4 $8,804,431 15.7%
UNKNOWN CAUSE 1 1.3% 0 0 $115,781 0.2%
Sub Total 11 15.0% 0 4 $8,920,212 15.9%
Totals 73 100.0% 0 11 $55,771,850 100.0%
National, Gas Transmission, 2009
National Gas Transmission Onshore: Significant Incident Details: 2009
Reported Cause of Incident (B) Number % Fatalities Injuries Property Damage (D) (E) % of Property Damage
CORROSION
EXTERNAL CORROSION 4 5.4% 0 0 $2,970,512 5.3%
INTERNAL CORROSION 1 1.3% 0 0 $200,927 0.3%
Sub Total 5 6.8% 0 0 $3,171,440 5.6%
EXCAVATION DAMAGE
THIRD PARTY EXCAVATION DAMAGE 5 6.8% 0 0 $3,864,364 6.9%
Sub Total 5 6.8% 0 0 $3,864,364 6.9%
INCORRECT OPERATION
UNSPECIFIED INCORRECT OPERATION 1 1.3% 0 1 $1,041 0.0%
Sub Total 1 1.3% 0 1 $1,041 0.0%
MAT'L/WELD/EQUIP FAILURE
ENVIRONMENTAL CRACKING-RELATED 2 2.7% 0 3 $1,275,308 2.2%
BODY OF PIPE 2 2.7% 0 0 $2,811,826 5.0%
PIPE SEAM 2 2.7% 0 0 $403,194 0.7%
BUTT WELD 6 8.2% 0 0 $10,901,912 19.5%
FILLET WELD 1 1.3% 0 0 $119,031 0.2%
JOINT/FITTING/COMPONENT 2 2.7% 0 0 $573,452 1.0%
MALFUNCTION OF CONTROL/RELIEF EQUIPMENT 6 8.2% 0 0 $1,107,083 1.9%
THREADED CONNECTION/COUPLING FAILURE 4 5.4% 0 0 $480,095 0.8%
Sub Total 25 34.2% 0 3 $17,671,906 31.6%
NATURAL FORCE DAMAGE
EARTH MOVEMENT 2 2.7% 0 0 $1,101,838 1.9%
HEAVY RAINS/FLOODS 3 4.1% 0 0 $598,626 1.0%
LIGHTNING 1 1.3% 0 0 $243,445 0.4%
Sub Total 6 8.2% 0 0 $1,943,910 3.4%
OTHER OUTSIDE FORCE DAMAGE
FIRE/EXPLOSION AS PRIMARY CAUSE 3 4.1% 0 2 $7,145,874 12.8%
VEHICLE NOT ENGAGED IN EXCAVATION 5 6.8% 0 1 $2,318,201 4.1%
PREVIOUS MECHANICAL DAMAGE 1 1.3% 0 0 $88,946 0.1%
Sub Total 9 12.3% 0 3 $9,553,022 17.1%
ALL OTHER CAUSES
MISCELLANEOUS CAUSE 8 10.9% 0 4 $7,210,879 12.9%
UNKNOWN CAUSE 1 1.3% 0 0 $115,781 0.2%
Sub Total 9 12.3% 0 4 $7,326,661 13.1%
Totals 60 82.1% 0 11 $43,532,346 78.0%
National, Gas Transmission Onshore, 2009
National Gas Transmission Offshore: Significant Incident Details: 2009
Reported Cause of Incident (B) Number % Fatalities Injuries Property Damage (D) (E) % of Property Damage
CORROSION
EXTERNAL CORROSION 1 1.3% 0 0 $121,603 0.2%
INTERNAL CORROSION 6 8.2% 0 0 $3,246,026 5.8%
Sub Total 7 9.5% 0 0 $3,367,629 6.0%
NATURAL FORCE DAMAGE
HEAVY RAINS/FLOODS 2 2.7% 0 0 $4,683,123 8.4%
Sub Total 2 2.7% 0 0 $4,683,123 8.4%
OTHER OUTSIDE FORCE DAMAGE
VEHICLE NOT ENGAGED IN EXCAVATION 2 2.7% 0 0 $2,595,198 4.6%
Sub Total 2 2.7% 0 0 $2,595,198 4.6%
ALL OTHER CAUSES
MISCELLANEOUS CAUSE 2 2.7% 0 0 $1,593,551 2.8%
Sub Total 2 2.7% 0 0 $1,593,551 2.8%
Totals 13 17.8% 0 0 $12,239,503 21.9%
National, Gas Transmission Offshore, 2009
National Gas Gathering: Significant Incident Details: 2009
Reported Cause of Incident (B) Number % Fatalities Injuries Property Damage (D) (E) % of Property Damage
CORROSION
INTERNAL CORROSION 8 61.5% 0 0 $4,298,096 23.3%
Sub Total 8 61.5% 0 0 $4,298,096 23.3%
MAT'L/WELD/EQUIP FAILURE
JOINT/FITTING/COMPONENT 1 7.6% 0 0 $2,312,243 12.5%
THREADED CONNECTION/COUPLING FAILURE 1 7.6% 0 0 $208,689 1.1%
NON-THREADED CONNECTION FAILURE 1 7.6% 0 0 $151,584 0.8%
Sub Total 3 23.0% 0 0 $2,672,517 14.5%
NATURAL FORCE DAMAGE
HEAVY RAINS/FLOODS 1 7.6% 0 0 $1,041,264 5.6%
Sub Total 1 7.6% 0 0 $1,041,264 5.6%
ALL OTHER CAUSES
UNKNOWN CAUSE 1 7.6% 0 0 $10,409,222 56.5%
Sub Total 1 7.6% 0 0 $10,409,222 56.5%
Totals 13 100.0% 0 0 $18,421,101 100.0%
National, Gas Gathering, 2009
National Gas Distribution: Significant Incident Details: 2009
Reported Cause of Incident (B) Number (C) % Fatalities Injuries Property Damage (D) (E) % of Property Damage
CORROSION
EXTERNAL CORROSION 1 1.2% 0 0 $500,178 1.9%
Sub Total 1 1.2% 0 0 $500,178 1.9%
EXCAVATION DAMAGE
OPERATOR/CONTRACTOR EXCAVATION DAMAGE 2 2.5% 0 0 $198,892 0.7%
THIRD PARTY EXCAVATION DAMAGE 17 21.2% 1 7 $4,236,755 16.9%
Sub Total 19 23.7% 1 7 $4,435,647 17.6%
INCORRECT OPERATION
UNSPECIFIED INCORRECT OPERATION 5 6.2% 0 6 $317,323 1.2%
Sub Total 5 6.2% 0 6 $317,323 1.2%
MAT'L/WELD/EQUIP FAILURE
JOINT/FITTING/COMPONENT 5 6.2% 0 2 $827,584 3.3%
MALFUNCTION OF CONTROL/RELIEF EQUIPMENT 2 2.5% 0 0 $1,493,846 5.9%
NON-THREADED CONNECTION FAILURE 1 1.2% 0 1 $156,189 0.6%
Sub Total 8 10.0% 0 3 $2,477,620 9.8%
NATURAL FORCE DAMAGE
EARTH MOVEMENT 6 7.5% 1 4 $3,305,298 13.1%
TEMPERATURE 2 2.5% 0 2 $1,490,367 5.9%
Sub Total 8 10.0% 1 6 $4,795,665 19.1%
OTHER OUTSIDE FORCE DAMAGE
VEHICLE NOT ENGAGED IN EXCAVATION 18 22.5% 5 16 $4,338,010 17.3%
INTENTIONAL DAMAGE 3 3.7% 0 0 $1,036,859 4.1%
Sub Total 21 26.2% 5 16 $5,374,870 21.4%
ALL OTHER CAUSES
MISCELLANEOUS CAUSE 7 8.7% 1 3 $4,441,085 17.7%
UNKNOWN CAUSE 11 13.7% 1 6 $2,731,675 10.8%
Sub Total 18 22.5% 2 9 $7,172,760 28.6%
Totals 80 100.0% 9 47 $25,074,067 100.0%
National, Gas Distribution, 2009

Notes

  1. Significant Incidents are those incidents reported by pipeline operators when any of the following conditions are met: 1) Fatality or injury requiring in-patient hospitalization. 2) $50,000 or more in total costs, measured in 1984 dollars. 3) Highly volatile liquid releases of 5 barrels or more or other liquid releases of 50 barrels or more. 4) Liquid releases resulting in an unintentional fire or explosion. Serious incidents, a subset of Significant Incidents, are incidents which involve a fatality or injury requiring in-patient hospitalization.
  2. PHMSA has gathered increasingly targeted incident cause data over time. As such, the available reportable categories of cause (eg: Internal/External Corrosion vs Corrosion in general) have increased over time. This report spans time periods over which the reportable cause categories have changed. The cause categories in this report should be taken as general and not specific for years prior to 2002 for Liquid and Gas Transmission, and prior to 2004 for Gas Distribution.
  3. Gas Distribution incidents where fire/explosion was the primary cause of failure, such as a house fire that subsequently resulted in - but was not caused by - a distribution line failure are excluded from 2004 onward. This exclusion has not been applied in years prior to 2004 due to difficulty in identifying these types of events with the older report formats.
  4. The costs for incidents prior to 2012 are presented in 2012 dollars. Cost of Gas lost is indexed via the Energy Information Administration, Natural Gas City Gate Prices. All other costs are adjusted via the Bureau of Economic Analysis, Government Printing Office inflation values.
  5. For years 2002 and later, property damage is estimated as the sum of all public and private costs reported in the 30-day incident report. For years prior to 2002, accident report forms did not include a breakdown of public and private costs so property damage for these years is the reported total property damage field in the report.

Sources

  1. PHMSA Flagged Incidents File - April 30, 2013. Note: Incidents occurring up to 30 days prior the Incident File source date may not appear in these reports due to the 30-day reporting period allowed by PHMSA regulation.

See Pipeline Incidents and Mileage Reports for more pipeline safety reports.

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