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Significant Pipeline Incidents By Cause

This report is a sub-report of the Texas Significant Incident and Mileage Overview report. As such, it represents Significant Incidents (A) only over the time period and pipeline system specified.

The data source for this table is the PHMSA Filtered Incident Files. (1) (2) (3)

More Pipeline Incidents and Mileage Reports are available.

Important Update: As of October 2009, these reports were modified to exclude Gas Distribution incidents where fire/explosion was the primary cause of failure, such as a house fire that subsequently resulted in - but was not caused by - a distribution line failure (B)
Texas All Pipeline Systems: Significant Incident Details: 1999-2008
Reported Cause of Incident (C) Number (B) % Fatalities Injuries Property Damage (D) (E) % of Property Damage
CORROSION
CORROSION, EXTERNAL 55 10.3% 0 0 $120,545,659 35.5%
CORROSION, INTERNAL 50 9.4% 0 0 $33,883,428 10.0%
VARIOUS 55 10.3% 0 4 $50,613,793 14.9%
Sub Total 160 30.1% 0 4 $205,042,881 60.5%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 8 1.5% 0 4 $1,966,185 0.5%
THIRD PARTY EXCAVATION DAMAGE 45 8.4% 0 5 $11,997,340 3.5%
VARIOUS 61 11.5% 5 19 $14,055,506 4.1%
Sub Total 114 21.5% 5 28 $28,019,032 8.2%
INCORRECT OPERATION
INCORRECT OPERATION 19 3.5% 1 1 $1,226,883 0.3%
VARIOUS 6 1.1% 0 1 $349,580 0.1%
Sub Total 25 4.7% 1 2 $1,576,463 0.4%
MAT'L/WELD/EQUIP FAILURE
BODY OF PIPE 7 1.3% 0 0 $2,915,766 0.8%
BUTT WELD 2 0.3% 0 0 $237,180 0.0%
COMPONENT 12 2.2% 0 2 $2,341,019 0.6%
FILLET WELD 3 0.5% 0 0 $342,677 0.1%
JOINT 7 1.3% 0 1 $1,325,419 0.3%
MALFUNCTION OF CONTROL/RELIEF EQUIPMENT 19 3.5% 0 2 $1,458,238 0.4%
PIPE SEAM WELD 8 1.5% 0 0 $13,982,853 4.1%
RUPTURED OR LEAKING SEAL/PUMP PACKING 15 2.8% 0 1 $1,360,811 0.4%
THREADS STRIPPED, BROKEN PIPE COUPLING 13 2.4% 0 0 $2,988,744 0.8%
VARIOUS 17 3.2% 0 2 $2,151,820 0.6%
Sub Total 103 19.4% 0 8 $29,104,532 8.5%
NATURAL FORCE DAMAGE
EARTH MOVEMENT 3 0.5% 0 2 $355,158 0.1%
HEAVY RAINS/FLOODS 3 0.5% 0 0 $1,243,455 0.3%
HIGH WINDS 1 0.1% 0 0 $118,588 0.0%
LIGHTNING 2 0.3% 0 0 $42,235 0.0%
VARIOUS 4 0.7% 0 0 $2,458,134 0.7%
Sub Total 13 2.4% 0 2 $4,217,571 1.2%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 12 2.2% 1 0 $2,474,689 0.7%
FIRE/EXPLOSION AS PRIMARY CAUSE 1 0.1% 0 0 $153,457 0.0%
RUPTURE OF PREVIOUSLY DAMAGED PIPE 4 0.7% 0 1 $2,306,876 0.6%
VANDALISM 2 0.3% 0 0 $756,163 0.2%
Sub Total 19 3.5% 1 1 $5,691,186 1.6%
ALL OTHER CAUSES
MISCELLANEOUS 24 4.5% 1 1 $7,768,094 2.2%
UNKNOWN 11 2.0% 5 5 $44,590,872 13.1%
VARIOUS 61 11.5% 4 18 $12,697,995 3.7%
Sub Total 96 18.1% 10 24 $65,056,962 19.2%
Totals 530 100.0% 17 69 $338,708,630 100.0%
Texas, All Pipeline Systems, 1999-2008
Texas Hazardous Liquid: Significant Incident Details: 1999-2008
Reported Cause of Incident (C) Number % Fatalities Injuries Property Damage (D) (E) % of Property Damage
CORROSION
CORROSION, EXTERNAL 42 11.9% 0 0 $16,202,398 9.6%
CORROSION, INTERNAL 32 9.0% 0 0 $4,982,284 2.9%
VARIOUS 40 11.3% 0 2 $47,051,769 28.0%
Sub Total 114 32.2% 0 2 $68,236,453 40.6%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 6 1.7% 0 1 $1,532,533 0.9%
THIRD PARTY EXCAVATION DAMAGE 25 7.0% 0 1 $7,965,582 4.7%
VARIOUS 31 8.7% 2 4 $10,134,264 6.0%
Sub Total 62 17.5% 2 6 $19,632,381 11.7%
INCORRECT OPERATION
INCORRECT OPERATION 14 3.9% 1 0 $576,973 0.3%
VARIOUS 5 1.4% 0 0 $349,580 0.2%
Sub Total 19 5.3% 1 0 $926,553 0.5%
MAT'L/WELD/EQUIP FAILURE
BODY OF PIPE 6 1.7% 0 0 $2,630,600 1.5%
BUTT WELD 1 0.2% 0 0 $26,122 0.0%
COMPONENT 9 2.5% 0 1 $1,812,383 1.0%
FILLET WELD 3 0.8% 0 0 $342,677 0.2%
JOINT 3 0.8% 0 0 $855,735 0.5%
MALFUNCTION OF CONTROL/RELIEF EQUIPMENT 13 3.6% 0 0 $384,678 0.2%
PIPE SEAM WELD 6 1.7% 0 0 $13,513,558 8.0%
RUPTURED OR LEAKING SEAL/PUMP PACKING 13 3.6% 0 0 $784,690 0.4%
THREADS STRIPPED, BROKEN PIPE COUPLING 11 3.1% 0 0 $670,379 0.4%
VARIOUS 12 3.4% 0 0 $1,777,117 1.0%
Sub Total 77 21.8% 0 1 $22,797,944 13.5%
NATURAL FORCE DAMAGE
EARTH MOVEMENT 1 0.2% 0 0 $149,147 0.0%
HEAVY RAINS/FLOODS 3 0.8% 0 0 $1,243,455 0.7%
LIGHTNING 2 0.5% 0 0 $42,235 0.0%
Sub Total 6 1.7% 0 0 $1,434,837 0.8%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 7 1.9% 0 0 $1,099,549 0.6%
FIRE/EXPLOSION AS PRIMARY CAUSE 1 0.2% 0 0 $153,457 0.0%
RUPTURE OF PREVIOUSLY DAMAGED PIPE 1 0.2% 0 0 $197,181 0.1%
VANDALISM 2 0.5% 0 0 $756,163 0.4%
Sub Total 11 3.1% 0 0 $2,206,352 1.3%
ALL OTHER CAUSES
MISCELLANEOUS 14 3.9% 0 0 $1,709,743 1.0%
UNKNOWN 5 1.4% 1 1 $43,017,448 25.6%
VARIOUS 45 12.7% 0 8 $7,889,469 4.7%
Sub Total 64 18.1% 1 9 $52,616,660 31.3%
Totals 353 100.0% 4 18 $167,851,183 100.0%
Texas, Hazardous Liquid, 1999-2008
Texas Hazardous Liquid Onshore: Significant Incident Details: 1999-2008
Reported Cause of Incident (C) Number % Fatalities Injuries Property Damage (D) (E) % of Property Damage
CORROSION
CORROSION, EXTERNAL 42 11.9% 0 0 $16,202,398 9.6%
CORROSION, INTERNAL 32 9.0% 0 0 $4,982,284 2.9%
VARIOUS 40 11.3% 0 2 $47,051,769 28.0%
Sub Total 114 32.2% 0 2 $68,236,453 40.6%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 6 1.7% 0 1 $1,532,533 0.9%
THIRD PARTY EXCAVATION DAMAGE 25 7.0% 0 1 $7,965,582 4.7%
VARIOUS 31 8.7% 2 4 $10,134,264 6.0%
Sub Total 62 17.5% 2 6 $19,632,381 11.7%
INCORRECT OPERATION
INCORRECT OPERATION 14 3.9% 1 0 $576,973 0.3%
VARIOUS 5 1.4% 0 0 $349,580 0.2%
Sub Total 19 5.3% 1 0 $926,553 0.5%
MAT'L/WELD/EQUIP FAILURE
BODY OF PIPE 6 1.7% 0 0 $2,630,600 1.5%
BUTT WELD 1 0.2% 0 0 $26,122 0.0%
COMPONENT 9 2.5% 0 1 $1,812,383 1.0%
FILLET WELD 3 0.8% 0 0 $342,677 0.2%
JOINT 3 0.8% 0 0 $855,735 0.5%
MALFUNCTION OF CONTROL/RELIEF EQUIPMENT 13 3.6% 0 0 $384,678 0.2%
PIPE SEAM WELD 6 1.7% 0 0 $13,513,558 8.0%
RUPTURED OR LEAKING SEAL/PUMP PACKING 13 3.6% 0 0 $784,690 0.4%
THREADS STRIPPED, BROKEN PIPE COUPLING 11 3.1% 0 0 $670,379 0.4%
VARIOUS 12 3.4% 0 0 $1,777,117 1.0%
Sub Total 77 21.8% 0 1 $22,797,944 13.5%
NATURAL FORCE DAMAGE
EARTH MOVEMENT 1 0.2% 0 0 $149,147 0.0%
HEAVY RAINS/FLOODS 3 0.8% 0 0 $1,243,455 0.7%
LIGHTNING 2 0.5% 0 0 $42,235 0.0%
Sub Total 6 1.7% 0 0 $1,434,837 0.8%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 7 1.9% 0 0 $1,099,549 0.6%
FIRE/EXPLOSION AS PRIMARY CAUSE 1 0.2% 0 0 $153,457 0.0%
RUPTURE OF PREVIOUSLY DAMAGED PIPE 1 0.2% 0 0 $197,181 0.1%
VANDALISM 2 0.5% 0 0 $756,163 0.4%
Sub Total 11 3.1% 0 0 $2,206,352 1.3%
ALL OTHER CAUSES
MISCELLANEOUS 13 3.6% 0 0 $1,519,045 0.9%
UNKNOWN 5 1.4% 1 1 $43,017,448 25.6%
VARIOUS 45 12.7% 0 8 $7,889,469 4.7%
Sub Total 63 17.8% 1 9 $52,425,962 31.2%
Totals 352 99.7% 4 18 $167,660,485 99.8%
Texas, Hazardous Liquid Onshore, 1999-2008
Texas Hazardous Liquid Offshore: Significant Incident Details: 1999-2008
Reported Cause of Incident (C) Number % Fatalities Injuries Property Damage (D) (E) % of Property Damage
ALL OTHER CAUSES
MISCELLANEOUS 1 0.2% 0 0 $190,698 0.1%
Sub Total 1 0.2% 0 0 $190,698 0.1%
Totals 1 0.2% 0 0 $190,698 0.1%
Texas, Hazardous Liquid Offshore, 1999-2008
Texas Gas Transmission: Significant Incident Details: 1999-2008
Reported Cause of Incident (C) Number % Fatalities Injuries Property Damage (D) (E) % of Property Damage
CORROSION
CORROSION, EXTERNAL 11 10.6% 0 0 $102,862,925 69.8%
CORROSION, INTERNAL 11 10.6% 0 0 $21,484,926 14.5%
VARIOUS 11 10.6% 0 0 $2,450,457 1.6%
Sub Total 33 32.0% 0 0 $126,798,309 86.1%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 1 0.9% 0 0 $208,651 0.1%
THIRD PARTY EXCAVATION DAMAGE 14 13.5% 0 1 $3,233,080 2.2%
VARIOUS 8 7.7% 1 1 $1,403,557 0.9%
Sub Total 23 22.3% 1 2 $4,845,289 3.2%
INCORRECT OPERATION
INCORRECT OPERATION 5 4.8% 0 1 $649,910 0.4%
Sub Total 5 4.8% 0 1 $649,910 0.4%
MAT'L/WELD/EQUIP FAILURE
BODY OF PIPE 1 0.9% 0 0 $285,165 0.1%
BUTT WELD 1 0.9% 0 0 $211,058 0.1%
COMPONENT 3 2.9% 0 1 $528,636 0.3%
JOINT 3 2.9% 0 0 $400,175 0.2%
MALFUNCTION OF CONTROL/RELIEF EQUIPMENT 5 4.8% 0 2 $929,686 0.6%
PIPE SEAM WELD 2 1.9% 0 0 $469,294 0.3%
RUPTURED OR LEAKING SEAL/PUMP PACKING 2 1.9% 0 1 $576,121 0.3%
THREADS STRIPPED, BROKEN PIPE COUPLING 1 0.9% 0 0 $732,149 0.5%
VARIOUS 1 0.9% 0 0 $139,842 0.1%
Sub Total 19 18.4% 0 4 $4,272,130 2.9%
NATURAL FORCE DAMAGE
HIGH WINDS 1 0.9% 0 0 $118,588 0.0%
VARIOUS 1 0.9% 0 0 $300,127 0.2%
Sub Total 2 1.9% 0 0 $418,715 0.2%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 1 0.9% 0 0 $827,706 0.5%
RUPTURE OF PREVIOUSLY DAMAGED PIPE 3 2.9% 0 1 $2,109,695 1.4%
Sub Total 4 3.8% 0 1 $2,937,401 1.9%
ALL OTHER CAUSES
MISCELLANEOUS 7 6.8% 0 0 $2,704,984 1.8%
UNKNOWN 1 0.9% 0 0 $477,661 0.3%
VARIOUS 9 8.7% 0 5 $4,147,616 2.8%
Sub Total 17 16.5% 0 5 $7,330,262 4.9%
Totals 103 100.0% 1 13 $147,252,019 100.0%
Texas, Gas Transmission, 1999-2008
Texas Gas Transmission Onshore: Significant Incident Details: 1999-2008
Reported Cause of Incident (C) Number % Fatalities Injuries Property Damage (D) (E) % of Property Damage
CORROSION
CORROSION, EXTERNAL 11 10.6% 0 0 $102,862,925 69.8%
CORROSION, INTERNAL 7 6.8% 0 0 $17,865,947 12.1%
VARIOUS 5 4.8% 0 0 $1,396,220 0.9%
Sub Total 23 22.3% 0 0 $122,125,093 82.9%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 1 0.9% 0 0 $208,651 0.1%
THIRD PARTY EXCAVATION DAMAGE 14 13.5% 0 1 $3,233,080 2.2%
VARIOUS 7 6.8% 1 1 $1,217,167 0.8%
Sub Total 22 21.3% 1 2 $4,658,899 3.1%
INCORRECT OPERATION
INCORRECT OPERATION 5 4.8% 0 1 $649,910 0.4%
Sub Total 5 4.8% 0 1 $649,910 0.4%
MAT'L/WELD/EQUIP FAILURE
BODY OF PIPE 1 0.9% 0 0 $285,165 0.1%
BUTT WELD 1 0.9% 0 0 $211,058 0.1%
COMPONENT 3 2.9% 0 1 $528,636 0.3%
JOINT 3 2.9% 0 0 $400,175 0.2%
MALFUNCTION OF CONTROL/RELIEF EQUIPMENT 5 4.8% 0 2 $929,686 0.6%
PIPE SEAM WELD 2 1.9% 0 0 $469,294 0.3%
RUPTURED OR LEAKING SEAL/PUMP PACKING 2 1.9% 0 1 $576,121 0.3%
THREADS STRIPPED, BROKEN PIPE COUPLING 1 0.9% 0 0 $732,149 0.5%
VARIOUS 1 0.9% 0 0 $139,842 0.1%
Sub Total 19 18.4% 0 4 $4,272,130 2.9%
NATURAL FORCE DAMAGE
HIGH WINDS 1 0.9% 0 0 $118,588 0.0%
VARIOUS 1 0.9% 0 0 $300,127 0.2%
Sub Total 2 1.9% 0 0 $418,715 0.2%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 1 0.9% 0 0 $827,706 0.5%
RUPTURE OF PREVIOUSLY DAMAGED PIPE 3 2.9% 0 1 $2,109,695 1.4%
Sub Total 4 3.8% 0 1 $2,937,401 1.9%
ALL OTHER CAUSES
MISCELLANEOUS 7 6.8% 0 0 $2,704,984 1.8%
UNKNOWN 1 0.9% 0 0 $477,661 0.3%
VARIOUS 9 8.7% 0 5 $4,147,616 2.8%
Sub Total 17 16.5% 0 5 $7,330,262 4.9%
Totals 92 89.3% 1 13 $142,392,412 96.7%
Texas, Gas Transmission Onshore, 1999-2008
Texas Gas Transmission Offshore: Significant Incident Details: 1999-2008
Reported Cause of Incident (C) Number % Fatalities Injuries Property Damage (D) (E) % of Property Damage
CORROSION
CORROSION, INTERNAL 4 3.8% 0 0 $3,618,979 2.4%
VARIOUS 6 5.8% 0 0 $1,054,237 0.7%
Sub Total 10 9.7% 0 0 $4,673,216 3.1%
EXCAVATION DAMAGE
VARIOUS 1 0.9% 0 0 $186,390 0.1%
Sub Total 1 0.9% 0 0 $186,390 0.1%
Totals 11 10.6% 0 0 $4,859,607 3.3%
Texas, Gas Transmission Offshore, 1999-2008
Texas Gas Gathering: Significant Incident Details: 1999-2008
Reported Cause of Incident (C) Number % Fatalities Injuries Property Damage (D) (E) % of Property Damage
CORROSION
CORROSION, EXTERNAL 2 14.2% 0 0 $1,480,335 9.9%
CORROSION, INTERNAL 7 50.0% 0 0 $7,416,216 50.0%
VARIOUS 1 7.1% 0 0 $889,140 6.0%
Sub Total 10 71.4% 0 0 $9,785,691 66.0%
MAT'L/WELD/EQUIP FAILURE
THREADS STRIPPED, BROKEN PIPE COUPLING 1 7.1% 0 0 $1,586,215 10.7%
VARIOUS 1 7.1% 0 0 $115,844 0.7%
Sub Total 2 14.2% 0 0 $1,702,059 11.4%
ALL OTHER CAUSES
MISCELLANEOUS 1 7.1% 0 0 $3,234,778 21.8%
VARIOUS 1 7.1% 0 0 $92,309 0.6%
Sub Total 2 14.2% 0 0 $3,327,087 22.4%
Totals 14 100.0% 0 0 $14,814,839 100.0%
Texas, Gas Gathering, 1999-2008
Texas Gas Distribution: Significant Incident Details: 1999-2008
Reported Cause of Incident (C) Number (B) % Fatalities Injuries Property Damage (D) (E) % of Property Damage
CORROSION
VARIOUS 3 5.0% 0 2 $222,426 2.5%
Sub Total 3 5.0% 0 2 $222,426 2.5%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 1 1.6% 0 3 $225,000 2.5%
THIRD PARTY EXCAVATION DAMAGE 6 10.0% 0 3 $798,677 9.0%
VARIOUS 22 36.6% 2 14 $2,517,684 28.6%
Sub Total 29 48.3% 2 20 $3,541,361 40.2%
INCORRECT OPERATION
VARIOUS 1 1.6% 0 1 $0 0.0%
Sub Total 1 1.6% 0 1 $0 0.0%
MAT'L/WELD/EQUIP FAILURE
JOINT 1 1.6% 0 1 $69,509 0.7%
MALFUNCTION OF CONTROL/RELIEF EQUIPMENT 1 1.6% 0 0 $143,873 1.6%
VARIOUS 3 5.0% 0 2 $119,015 1.3%
Sub Total 5 8.3% 0 3 $332,397 3.7%
NATURAL FORCE DAMAGE
EARTH MOVEMENT 2 3.3% 0 2 $206,011 2.3%
VARIOUS 3 5.0% 0 0 $2,158,006 24.5%
Sub Total 5 8.3% 0 2 $2,364,018 26.8%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 4 6.6% 1 0 $547,433 6.2%
Sub Total 4 6.6% 1 0 $547,433 6.2%
ALL OTHER CAUSES
MISCELLANEOUS 2 3.3% 1 1 $118,588 1.3%
UNKNOWN 5 8.3% 4 4 $1,095,762 12.4%
VARIOUS 6 10.0% 4 5 $568,600 6.4%
Sub Total 13 21.6% 9 10 $1,782,951 20.2%
Totals 60 100.0% 12 38 $8,790,587 100.0%
Texas, Gas Distribution, 1999-2008

Notes

  1. Significant Incidents are those incidents reported by pipeline operators with any of the following conditions are met: 1) fatality or injury requiring in-patient hospitalization. 2) $50,000 or more in total costs, measured in 1984 dollars. 3) highly volatile liquid releases of 5 barrels or more or other liquid releases of 50 barrels or more. 4) liquid releases resulting in an unintentional fire or explosion. Note: Significant Incidents include all Serious Incidents. Unless otherwise noted, any counts of Significant Incidents also include Serious Incidents.
  2. Gas Distribution incidents where fire/explosion was the primary cause of failure, such as a house fire that subsequently resulted in - but was not caused by - a distribution line failure are excluded from 2004 onward. This exclusion has not been applied in years prior to 2004 due to difficulty in identifying these types of events with the older report formats.
  3. PHMSA has gathered increasingly targeted incident cause data over time. As such, the available reportable categories of cause (eg: Internal/External Corrosion vs Corrosion in general) have increased over time. This report spans time periods over which the reportable cause categories have changed. The cause categories in this report should be taken as general and not specific for years prior to 2002 for Liquid and Gas Transmission, and prior to 2004 for Gas Distribution.
  4. The costs for incidents prior to 2008 are presented in 2008 dollars. Cost of Gas lost is indexed via the Energy Information Administration, Natural Gas City Gate Prices. All other costs are adjusted via the Bureau of Economic Analysis, Government Printing Office inflation values.
  5. For years 2002 and later, property damage is estimated as the sum of all public and private costs reported in the 30-day incident report. For years prior to 2002, accident report forms did not include a breakdown of public and private costs so property damage for these years is the reported total property damage field in the report. All costs prior to 2008 are expressed in 2008 dollars.

Sources

  1. PHMSA Hazardous Liquid Flagged Incidents File - October 14, 2009
  2. PHMSA Gas Transmission Flagged Incidents File - October 14, 2009
  3. PHMSA Gas Distribution Flagged Incidents File - October 14, 2009

See Pipeline Incidents and Mileage Reports for more pipeline safety reports.

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