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Serious Pipeline Incidents By Cause

This report is a sub-report of the PHMSA Serious Pipeline Incidents report. As such, it represents only Serious Incidents (A) over the time period and pipeline system specified.

The data source for this table is the PHMSA Filtered Incident Files.(1) (2) (3)

Where appropriate, the table columns can be sorted by clicking the corresponding column header.

More Pipeline Incidents and Mileage Reports are available.

Important Update: As of October 2009, these reports were modified to exclude Gas Distribution incidents where fire/explosion was the primary cause of failure, such as a house fire that subsequently resulted in - but was not caused by - a distribution line failure (B)
National All Pipeline Systems: Serious Incident Details: 2004-2008
Reported Cause of Incident (C) Number (B) % of Total
CORROSION
CORROSION, EXTERNAL 12 5.9%
CORROSION, INTERNAL 1 0.5%
Sub Total 13 6.4%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 9 4.4%
THIRD PARTY EXCAVATION DAMAGE 38 18.9%
VARIOUS 3 1.4%
Sub Total 50 24.8%
INCORRECT OPERATION
INCORRECT OPERATION 23 11.4%
Sub Total 23 11.4%
MAT'L/WELD/EQUIP FAILURE
BODY OF PIPE 3 1.4%
COMPONENT 4 1.9%
JOINT 2 1.0%
RUPTURED OR LEAKING SEAL/PUMP PACKING 1 0.5%
THREADS STRIPPED, BROKEN PIPE COUPLING 2 1.0%
Sub Total 12 5.9%
NATURAL FORCE DAMAGE
EARTH MOVEMENT 3 1.4%
HEAVY RAINS/FLOODS 1 0.5%
HIGH WINDS 2 1.0%
LIGHTNING 1 0.5%
TEMPERATURE 1 0.5%
VARIOUS 3 1.4%
Sub Total 11 5.4%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 26 12.9%
FIRE/EXPLOSION AS PRIMARY CAUSE 1 0.5%
RUPTURE OF PREVIOUSLY DAMAGED PIPE 1 0.5%
VANDALISM 4 1.9%
Sub Total 32 15.9%
ALL OTHER CAUSES
MISCELLANEOUS 18 8.9%
UNKNOWN 37 18.4%
VARIOUS 5 2.4%
Sub Total 60 29.8%
Totals 201 100.0%
National, All Pipeline Systems, 2004-2008
National Hazardous Liquid: Serious Incident Details: 2004-2008
Reported Cause of Incident (C) Number % of Total
CORROSION
CORROSION, EXTERNAL 3 18.7%
Sub Total 3 18.7%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 1 6.2%
THIRD PARTY EXCAVATION DAMAGE 4 25.0%
Sub Total 5 31.2%
INCORRECT OPERATION
INCORRECT OPERATION 3 18.7%
Sub Total 3 18.7%
MAT'L/WELD/EQUIP FAILURE
COMPONENT 1 6.2%
Sub Total 1 6.2%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 1 6.2%
VANDALISM 1 6.2%
Sub Total 2 12.5%
ALL OTHER CAUSES
UNKNOWN 2 12.5%
Sub Total 2 12.5%
Totals 16 100.0%
National, Hazardous Liquid, 2004-2008
National Hazardous Liquid Onshore: Serious Incident Details: 2004-2008
Reported Cause of Incident (C) Number % of Total
CORROSION
CORROSION, EXTERNAL 3 18.7%
Sub Total 3 18.7%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 1 6.2%
THIRD PARTY EXCAVATION DAMAGE 4 25.0%
Sub Total 5 31.2%
INCORRECT OPERATION
INCORRECT OPERATION 3 18.7%
Sub Total 3 18.7%
MAT'L/WELD/EQUIP FAILURE
COMPONENT 1 6.2%
Sub Total 1 6.2%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 1 6.2%
VANDALISM 1 6.2%
Sub Total 2 12.5%
ALL OTHER CAUSES
UNKNOWN 2 12.5%
Sub Total 2 12.5%
Totals 16 100.0%
National, Hazardous Liquid Onshore, 2004-2008

No Data Available

National Gas Transmission: Serious Incident Details: 2004-2008
Reported Cause of Incident (C) Number % of Total
CORROSION
CORROSION, EXTERNAL 2 7.4%
Sub Total 2 7.4%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 3 11.1%
THIRD PARTY EXCAVATION DAMAGE 5 18.5%
Sub Total 8 29.6%
INCORRECT OPERATION
INCORRECT OPERATION 5 18.5%
Sub Total 5 18.5%
MAT'L/WELD/EQUIP FAILURE
COMPONENT 1 3.7%
RUPTURED OR LEAKING SEAL/PUMP PACKING 1 3.7%
THREADS STRIPPED, BROKEN PIPE COUPLING 1 3.7%
Sub Total 3 11.1%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 3 11.1%
FIRE/EXPLOSION AS PRIMARY CAUSE 1 3.7%
RUPTURE OF PREVIOUSLY DAMAGED PIPE 1 3.7%
Sub Total 5 18.5%
ALL OTHER CAUSES
MISCELLANEOUS 3 11.1%
UNKNOWN 1 3.7%
Sub Total 4 14.8%
Totals 27 100.0%
National, Gas Transmission, 2004-2008
National Gas Transmission Onshore: Serious Incident Details: 2004-2008
Reported Cause of Incident (C) Number % of Total
CORROSION
CORROSION, EXTERNAL 2 7.4%
Sub Total 2 7.4%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 3 11.1%
THIRD PARTY EXCAVATION DAMAGE 5 18.5%
Sub Total 8 29.6%
INCORRECT OPERATION
INCORRECT OPERATION 5 18.5%
Sub Total 5 18.5%
MAT'L/WELD/EQUIP FAILURE
COMPONENT 1 3.7%
RUPTURED OR LEAKING SEAL/PUMP PACKING 1 3.7%
THREADS STRIPPED, BROKEN PIPE COUPLING 1 3.7%
Sub Total 3 11.1%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 3 11.1%
FIRE/EXPLOSION AS PRIMARY CAUSE 1 3.7%
RUPTURE OF PREVIOUSLY DAMAGED PIPE 1 3.7%
Sub Total 5 18.5%
ALL OTHER CAUSES
MISCELLANEOUS 3 11.1%
UNKNOWN 1 3.7%
Sub Total 4 14.8%
Totals 27 100.0%
National, Gas Transmission Onshore, 2004-2008

No Data Available

National Gas Gathering: Serious Incident Details: 2004-2008
Reported Cause of Incident (C) Number % of Total
INCORRECT OPERATION
INCORRECT OPERATION 2 66.6%
Sub Total 2 66.6%
MAT'L/WELD/EQUIP FAILURE
COMPONENT 1 33.3%
Sub Total 1 33.3%
Totals 3 100.0%
National, Gas Gathering, 2004-2008
National Gas Distribution: Serious Incident Details: 2004-2008
Reported Cause of Incident (C) Number (B) % of Total
CORROSION
CORROSION, EXTERNAL 7 4.5%
CORROSION, INTERNAL 1 0.6%
Sub Total 8 5.1%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 5 3.2%
THIRD PARTY EXCAVATION DAMAGE 29 18.7%
VARIOUS 3 1.9%
Sub Total 37 23.8%
INCORRECT OPERATION
INCORRECT OPERATION 13 8.3%
Sub Total 13 8.3%
MAT'L/WELD/EQUIP FAILURE
BODY OF PIPE 3 1.9%
COMPONENT 1 0.6%
JOINT 2 1.2%
THREADS STRIPPED, BROKEN PIPE COUPLING 1 0.6%
Sub Total 7 4.5%
NATURAL FORCE DAMAGE
EARTH MOVEMENT 3 1.9%
HEAVY RAINS/FLOODS 1 0.6%
HIGH WINDS 2 1.2%
LIGHTNING 1 0.6%
TEMPERATURE 1 0.6%
VARIOUS 3 1.9%
Sub Total 11 7.1%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 22 14.1%
VANDALISM 3 1.9%
Sub Total 25 16.1%
ALL OTHER CAUSES
MISCELLANEOUS 15 9.6%
UNKNOWN 34 21.9%
VARIOUS 5 3.2%
Sub Total 54 34.8%
Totals 155 100.0%
National, Gas Distribution, 2004-2008

Notes

  1. Serious Incidents are those incidents reported by pipeline operators involving a fatality or injury requiring in-patient hospitalization.
  2. Gas Distribution incidents where fire/explosion was the primary cause of failure, such as a house fire that subsequently resulted in - but was not caused by - a distribution line failure are excluded from 2004 onward. This exclusion has not been applied in years prior to 2004 due to difficulty in identifying these types of events with the older report formats.
  3. PHMSA has gathered increasingly targeted incident cause data over time. As such, the available reportable categories of cause (eg: Internal/External Corrosion vs Corrosion in general) have increased over time. This report spans time periods over which the reportable cause categories have changed. The cause categories in this report should be taken as general and not specific for years prior to 2002 for Liquid and Gas Transmission, and prior to 2004 for Gas Distribution.

Sources

  1. PHMSA Hazardous Liquid Flagged Incidents File - October 14, 2009
  2. PHMSA Gas Transmission Flagged Incidents File - October 14, 2009
  3. PHMSA Gas Distribution Flagged Incidents File - October 14, 2009

See Pipeline Incidents and Mileage Reports for more pipeline safety reports.

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