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Serious Pipeline Incidents By Cause

This report is a sub-report of the PHMSA Serious Pipeline Incidents report. As such, it represents only Serious Incidents (A) over the time period and pipeline system specified.

The data source for this table is the PHMSA Filtered Incident Files.(1) (2) (3)

Where appropriate, the table columns can be sorted by clicking the corresponding column header.

More Pipeline Incidents and Mileage Reports are available.

Important Update: As of October 2009, these reports were modified to exclude Gas Distribution incidents where fire/explosion was the primary cause of failure, such as a house fire that subsequently resulted in - but was not caused by - a distribution line failure (B)
National All Pipeline Systems: Serious Incident Details: 1999-2008
Reported Cause of Incident (C) Number (B) % of Total
CORROSION
CORROSION, EXTERNAL 12 2.5%
CORROSION, INTERNAL 1 0.2%
VARIOUS 16 3.4%
Sub Total 29 6.2%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 9 1.9%
THIRD PARTY EXCAVATION DAMAGE 42 9.0%
VARIOUS 104 22.3%
Sub Total 155 33.2%
INCORRECT OPERATION
INCORRECT OPERATION 27 5.7%
VARIOUS 20 4.2%
Sub Total 47 10.0%
MAT'L/WELD/EQUIP FAILURE
BODY OF PIPE 3 0.6%
COMPONENT 4 0.8%
JOINT 2 0.4%
MALFUNCTION OF CONTROL/RELIEF EQUIPMENT 1 0.2%
RUPTURED OR LEAKING SEAL/PUMP PACKING 2 0.4%
THREADS STRIPPED, BROKEN PIPE COUPLING 4 0.8%
VARIOUS 19 4.0%
Sub Total 35 7.5%
NATURAL FORCE DAMAGE
EARTH MOVEMENT 3 0.6%
HEAVY RAINS/FLOODS 1 0.2%
HIGH WINDS 2 0.4%
LIGHTNING 1 0.2%
TEMPERATURE 1 0.2%
VARIOUS 15 3.2%
Sub Total 23 4.9%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 30 6.4%
FIRE/EXPLOSION AS PRIMARY CAUSE 1 0.2%
RUPTURE OF PREVIOUSLY DAMAGED PIPE 1 0.2%
VANDALISM 4 0.8%
Sub Total 36 7.7%
ALL OTHER CAUSES
MISCELLANEOUS 19 4.0%
UNKNOWN 37 7.9%
VARIOUS 85 18.2%
Sub Total 141 30.2%
Totals 466 100.0%
National, All Pipeline Systems, 1999-2008

National, All Pipeline Systems, Serious Incidents 1999-2008

Source Data

Year ALL OTHER CAUSES NATURAL FORCE DAMAGE EXCAVATION DAMAGE INCORRECT OPERATION OTHER OUTSIDE FORCE DAMAGE CORROSION MAT'L/WELD/EQUIP FAILURE
1999 18 3 25 8 0 6 6
2000 23 3 20 4 0 5 7
2001 13 3 17 3 0 3 1
2002 12 0 12 5 1 2 4
2003 15 3 31 4 3 0 5
2004 12 6 9 6 3 3 5
2005 8 2 8 8 9 2 2
2006 8 1 12 2 6 3 1
2007 18 1 13 2 7 3 1
2008 14 1 8 5 7 2 3
National Hazardous Liquid: Serious Incident Details: 1999-2008
Reported Cause of Incident (C) Number % of Total
CORROSION
CORROSION, EXTERNAL 3 8.1%
VARIOUS 1 2.7%
Sub Total 4 10.8%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 1 2.7%
THIRD PARTY EXCAVATION DAMAGE 4 10.8%
VARIOUS 5 13.5%
Sub Total 10 27.0%
INCORRECT OPERATION
INCORRECT OPERATION 5 13.5%
VARIOUS 3 8.1%
Sub Total 8 21.6%
MAT'L/WELD/EQUIP FAILURE
COMPONENT 1 2.7%
Sub Total 1 2.7%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 1 2.7%
VANDALISM 1 2.7%
Sub Total 2 5.4%
ALL OTHER CAUSES
MISCELLANEOUS 1 2.7%
UNKNOWN 2 5.4%
VARIOUS 9 24.3%
Sub Total 12 32.4%
Totals 37 100.0%
National, Hazardous Liquid, 1999-2008

National, Hazardous Liquid, Serious Incidents 1999-2008

Source Data

Year ALL OTHER CAUSES NATURAL FORCE DAMAGE EXCAVATION DAMAGE INCORRECT OPERATION OTHER OUTSIDE FORCE DAMAGE CORROSION MAT'L/WELD/EQUIP FAILURE
1999 4 0 1 3 0 1 0
2000 1 0 2 0 0 0 0
2001 4 0 2 0 0 0 0
2002 0 0 0 1 0 0 0
2003 1 0 0 1 0 0 0
2004 0 0 1 0 0 1 1
2005 0 0 1 2 0 1 0
2006 0 0 0 0 0 1 0
2007 1 0 2 1 1 0 0
2008 1 0 1 0 1 0 0
National Hazardous Liquid Onshore: Serious Incident Details: 1999-2008
Reported Cause of Incident (C) Number % of Total
CORROSION
CORROSION, EXTERNAL 3 8.1%
VARIOUS 1 2.7%
Sub Total 4 10.8%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 1 2.7%
THIRD PARTY EXCAVATION DAMAGE 4 10.8%
VARIOUS 5 13.5%
Sub Total 10 27.0%
INCORRECT OPERATION
INCORRECT OPERATION 5 13.5%
VARIOUS 3 8.1%
Sub Total 8 21.6%
MAT'L/WELD/EQUIP FAILURE
COMPONENT 1 2.7%
Sub Total 1 2.7%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 1 2.7%
VANDALISM 1 2.7%
Sub Total 2 5.4%
ALL OTHER CAUSES
MISCELLANEOUS 1 2.7%
UNKNOWN 2 5.4%
VARIOUS 9 24.3%
Sub Total 12 32.4%
Totals 37 100.0%
National, Hazardous Liquid Onshore, 1999-2008

National, Hazardous Liquid Onshore, Serious Incidents 1999-2008

Source Data

Year ALL OTHER CAUSES NATURAL FORCE DAMAGE EXCAVATION DAMAGE INCORRECT OPERATION OTHER OUTSIDE FORCE DAMAGE CORROSION MAT'L/WELD/EQUIP FAILURE
1999 4 0 1 3 0 1 0
2000 1 0 2 0 0 0 0
2001 4 0 2 0 0 0 0
2002 0 0 0 1 0 0 0
2003 1 0 0 1 0 0 0
2004 0 0 1 0 0 1 1
2005 0 0 1 2 0 1 0
2006 0 0 0 0 0 1 0
2007 1 0 2 1 1 0 0
2008 1 0 1 0 1 0 0

No Data Available

National Gas Transmission: Serious Incident Details: 1999-2008
Reported Cause of Incident (C) Number % of Total
CORROSION
CORROSION, EXTERNAL 2 3.6%
VARIOUS 1 1.8%
Sub Total 3 5.4%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 3 5.4%
THIRD PARTY EXCAVATION DAMAGE 9 16.3%
VARIOUS 6 10.9%
Sub Total 18 32.7%
INCORRECT OPERATION
INCORRECT OPERATION 7 12.7%
Sub Total 7 12.7%
MAT'L/WELD/EQUIP FAILURE
COMPONENT 1 1.8%
MALFUNCTION OF CONTROL/RELIEF EQUIPMENT 1 1.8%
RUPTURED OR LEAKING SEAL/PUMP PACKING 2 3.6%
THREADS STRIPPED, BROKEN PIPE COUPLING 3 5.4%
Sub Total 7 12.7%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 5 9.0%
FIRE/EXPLOSION AS PRIMARY CAUSE 1 1.8%
RUPTURE OF PREVIOUSLY DAMAGED PIPE 1 1.8%
Sub Total 7 12.7%
ALL OTHER CAUSES
MISCELLANEOUS 3 5.4%
UNKNOWN 1 1.8%
VARIOUS 9 16.3%
Sub Total 13 23.6%
Totals 55 100.0%
National, Gas Transmission, 1999-2008

National, Gas Transmission, Serious Incidents 1999-2008

Source Data

Year ALL OTHER CAUSES NATURAL FORCE DAMAGE EXCAVATION DAMAGE INCORRECT OPERATION OTHER OUTSIDE FORCE DAMAGE CORROSION MAT'L/WELD/EQUIP FAILURE
1999 3 0 2 0 0 0 0
2000 2 0 4 0 0 1 0
2001 4 0 0 0 0 0 0
2002 0 0 2 0 0 0 2
2003 0 0 2 2 2 0 2
2004 0 0 1 0 0 0 1
2005 1 0 1 1 1 0 1
2006 1 0 3 1 2 0 0
2007 2 0 2 1 1 2 0
2008 0 0 1 2 1 0 1
National Gas Transmission Onshore: Serious Incident Details: 1999-2008
Reported Cause of Incident (C) Number % of Total
CORROSION
CORROSION, EXTERNAL 2 3.6%
VARIOUS 1 1.8%
Sub Total 3 5.4%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 3 5.4%
THIRD PARTY EXCAVATION DAMAGE 9 16.3%
VARIOUS 6 10.9%
Sub Total 18 32.7%
INCORRECT OPERATION
INCORRECT OPERATION 7 12.7%
Sub Total 7 12.7%
MAT'L/WELD/EQUIP FAILURE
COMPONENT 1 1.8%
MALFUNCTION OF CONTROL/RELIEF EQUIPMENT 1 1.8%
RUPTURED OR LEAKING SEAL/PUMP PACKING 2 3.6%
THREADS STRIPPED, BROKEN PIPE COUPLING 3 5.4%
Sub Total 7 12.7%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 5 9.0%
FIRE/EXPLOSION AS PRIMARY CAUSE 1 1.8%
RUPTURE OF PREVIOUSLY DAMAGED PIPE 1 1.8%
Sub Total 7 12.7%
ALL OTHER CAUSES
MISCELLANEOUS 3 5.4%
UNKNOWN 1 1.8%
VARIOUS 9 16.3%
Sub Total 13 23.6%
Totals 55 100.0%
National, Gas Transmission Onshore, 1999-2008

National, Gas Transmission Onshore, Serious Incidents 1999-2008

Source Data

Year ALL OTHER CAUSES NATURAL FORCE DAMAGE EXCAVATION DAMAGE INCORRECT OPERATION OTHER OUTSIDE FORCE DAMAGE CORROSION MAT'L/WELD/EQUIP FAILURE
1999 3 0 2 0 0 0 0
2000 2 0 4 0 0 1 0
2001 4 0 0 0 0 0 0
2002 0 0 2 0 0 0 2
2003 0 0 2 2 2 0 2
2004 0 0 1 0 0 0 1
2005 1 0 1 1 1 0 1
2006 1 0 3 1 2 0 0
2007 2 0 2 1 1 2 0
2008 0 0 1 2 1 0 1

No Data Available

National Gas Gathering: Serious Incident Details: 1999-2008
Reported Cause of Incident (C) Number % of Total
CORROSION
VARIOUS 1 20.0%
Sub Total 1 20.0%
INCORRECT OPERATION
INCORRECT OPERATION 2 40.0%
Sub Total 2 40.0%
MAT'L/WELD/EQUIP FAILURE
COMPONENT 1 20.0%
Sub Total 1 20.0%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 1 20.0%
Sub Total 1 20.0%
Totals 5 100.0%
National, Gas Gathering, 1999-2008

National, Gas Gathering, Serious Incidents 1999-2008

Source Data

Year ALL OTHER CAUSES NATURAL FORCE DAMAGE EXCAVATION DAMAGE INCORRECT OPERATION OTHER OUTSIDE FORCE DAMAGE CORROSION MAT'L/WELD/EQUIP FAILURE
2000 0 0 0 0 0 1 0
2002 0 0 0 0 1 0 0
2004 0 0 0 1 0 0 0
2005 0 0 0 1 0 0 0
2006 0 0 0 0 0 0 1
National Gas Distribution: Serious Incident Details: 1999-2008
Reported Cause of Incident (C) Number (B) % of Total
CORROSION
CORROSION, EXTERNAL 7 1.9%
CORROSION, INTERNAL 1 0.2%
VARIOUS 13 3.5%
Sub Total 21 5.6%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 5 1.3%
THIRD PARTY EXCAVATION DAMAGE 29 7.8%
VARIOUS 93 25.2%
Sub Total 127 34.4%
INCORRECT OPERATION
INCORRECT OPERATION 13 3.5%
VARIOUS 17 4.6%
Sub Total 30 8.1%
MAT'L/WELD/EQUIP FAILURE
BODY OF PIPE 3 0.8%
COMPONENT 1 0.2%
JOINT 2 0.5%
THREADS STRIPPED, BROKEN PIPE COUPLING 1 0.2%
VARIOUS 19 5.1%
Sub Total 26 7.0%
NATURAL FORCE DAMAGE
EARTH MOVEMENT 3 0.8%
HEAVY RAINS/FLOODS 1 0.2%
HIGH WINDS 2 0.5%
LIGHTNING 1 0.2%
TEMPERATURE 1 0.2%
VARIOUS 15 4.0%
Sub Total 23 6.2%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 23 6.2%
VANDALISM 3 0.8%
Sub Total 26 7.0%
ALL OTHER CAUSES
MISCELLANEOUS 15 4.0%
UNKNOWN 34 9.2%
VARIOUS 67 18.1%
Sub Total 116 31.4%
Totals 369 100.0%
National, Gas Distribution, 1999-2008

National, Gas Distribution, Serious Incidents 1999-2008

Source Data

Year ALL OTHER CAUSES NATURAL FORCE DAMAGE EXCAVATION DAMAGE INCORRECT OPERATION OTHER OUTSIDE FORCE DAMAGE CORROSION MAT'L/WELD/EQUIP FAILURE
1999 11 3 22 5 0 5 6
2000 20 3 14 4 0 3 7
2001 5 3 15 3 0 3 1
2002 12 0 10 4 0 2 2
2003 14 3 29 1 1 0 3
2004 12 6 7 5 3 2 3
2005 7 2 6 4 8 1 1
2006 7 1 9 1 4 2 0
2007 15 1 9 0 5 1 1
2008 13 1 6 3 5 2 2

Notes

  1. Serious Incidents are those incidents reported by pipeline operators involving a fatality or injury requiring in-patient hospitalization.
  2. Gas Distribution incidents where fire/explosion was the primary cause of failure, such as a house fire that subsequently resulted in - but was not caused by - a distribution line failure are excluded from 2004 onward. This exclusion has not been applied in years prior to 2004 due to difficulty in identifying these types of events with the older report formats.
  3. PHMSA has gathered increasingly targeted incident cause data over time. As such, the available reportable categories of cause (eg: Internal/External Corrosion vs Corrosion in general) have increased over time. This report spans time periods over which the reportable cause categories have changed. The cause categories in this report should be taken as general and not specific for years prior to 2002 for Liquid and Gas Transmission, and prior to 2004 for Gas Distribution.

Sources

  1. PHMSA Hazardous Liquid Flagged Incidents File - October 14, 2009
  2. PHMSA Gas Transmission Flagged Incidents File - October 14, 2009
  3. PHMSA Gas Distribution Flagged Incidents File - October 14, 2009

See Pipeline Incidents and Mileage Reports for more pipeline safety reports.

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